On-track Technology features in the November/December issue of What's New in Electronics
Read the November/December issue of What’s New in Electronics.
•On-track introduces X-rayinspection technology - page 11
On-track Technology introduces two new X-ray machines, an IC chip X-ray inspection and a X-ray component reel counter machines to our electronics manufacturing processes.
SMT (Surface Mount Technology) X-ray inspection machines are valuable tools used in electronics manufacturing for quality control and assurance. These machines use X-ray technology to inspect and analyse the internal structure of electronic components and assemblies.
Some of the key benefits of X-ray inspection machine offers:
Defect Detection: SMT X-ray inspection machines can detect a wide range of defects, including soldering issues (e.g., solder bridges, insufficient solder, cold solder joints), component misalignment, missing components, and tombstoning. This helps ensure that electronic assemblies meet quality standards and are free from defects that could lead to product failures.
Non-destructive Testing: X-ray inspection is non-destructive, meaning it doesn't damage the components or assemblies being examined. This allows for thorough inspection without compromising the integrity of the products, making it suitable for both quality control and failure analysis.
Hidden Defect Detection: X-ray inspection can uncover defects that are not visible to the naked eye or that are hidden under components or within the assembly. This is particularly important for densely populated PCBs (Printed Circuit Boards) and complex electronic assemblies.
Quick Inspection: SMT X-ray inspection is a rapid process, making it suitable for high-volume production environments. It can quickly identify defects, allowing for timely corrective actions to be taken.
Reduced Rework Costs: By identifying defects early in the manufacturing process, SMT X-ray inspection can help reduce the need for costly rework and repair. This saves both time and resources.
Improved Product Reliability: Ensuring the quality and reliability of electronic components and assemblies is crucial, especially in industries like aerospace, automotive, and medical devices. X-ray inspection helps improve product reliability by minimizing the risk of hidden defects that could lead to field failures.
Process Optimization: SMT X-ray inspection can provide valuable feedback to manufacturers, helping them optimize their production processes. By identifying the root causes of defects, manufacturers can make necessary adjustments to prevent similar issues in the future.
Traceability: X-ray inspection machines often come with software that allows for traceability and documentation of inspection results. This is essential for compliance with industry standards and regulations.
Cost Savings: While the initial investment in an SMT X-ray inspection machine can be significant, it can lead to long-term cost savings by reducing the number of defective products and the associated warranty claims or recalls.
Quality Assurance: Ultimately, these machines contribute to better overall quality assurance, leading to higher customer satisfaction, improved brand reputation, and reduced liability for manufacturers.
In summary, SMT X-ray inspection machines offer numerous benefits, including defect detection, non-destructive testing, quick inspection, reduced rework costs, improved product reliability, process optimization, traceability, cost savings, and enhanced quality assurance. These advantages make them indispensable tools in modern electronics manufacturing where high-quality products are essential.
